Safety in the Laboratory



Autoclave


Used to sterilize material or liquids (media) by humid heat.
This is principally the recommended sterilization method - but not aplicable for heat-sensitive substances.


Risk of contamination by biological material
→ escaping air during heating up
→ closing tap and draining system

Risk of burns by hot vapor or spatter
→ Specially when opening the autoclave after autoclaving process

Risk of explosion of autoclave when under pressure
→ obstaculization of safety valve
→ lack of maintenance of pressure equipment


see "SI Autoclave"
Biohazard

hot

Always use special protective gloves against the heat.


Use safety glases. Optical glasses are not allowed.
Gloves
eye protection

If the autoclave is big enough:

- use the lower level for waste sterilization and upper level for clean material or media

- place solid waste (e.g. Petri dishes) in plasic bags and liquids in a flask

- do not fill more than 80% of the max. volumen!

- never close bags or flasks tightly → vapor will not enter, thus no sterilization

- sterilize small volumes (≤ 1 l) for 20 min @ 121 °C. Use more time for bigger volumes

- use autoclaving tape to indicate if material has to be autoclaved or was walready autoclaved

 
  Principle:

During heating up the autoclave vapor will be produced, which have to saturate the whole chamber
→ have sufficient water at the bottom of tha autoclave
→ at this moment not sterilized air will escape (risk of contamination!)

When the chamber is vapor-saturated, the escape valve will close and overpressure will be build up
→ at 1 bar overpressure the temperature in the chamber(!) will be 121 °C
→ many autoclaves start to count the autoclaving time now
→ but 'in the chamber' does not mean 'in the good to autoclave' (e.g. media)
→ the bigger the medium flask the bigger the time difference between chamber and medium to reach 121 °C
→ for flasks ≥ 2 l the autoclaving time should be prolonged considerably
→ recommended (and in other countries obligatory) is a temperature probe in a reference flask
    that the autoclaving time starts counting when 121 °C are reached in the medium

Afer autoclaving time finished, the autoclave starts to cool down
→ usually passive cooling (= stops heating) takes long time.
    Advantage: slow overpressure release, safe for liquid medium
→ at semi-active cooling the overpressure is released fastly.
    Disadvantage: liquid medium can boil over. No problem for solids (e.g. materials)
→ active cooling refers additionally to a cooling process by ventilation.
    Disadvantage: agar medium may solidify. No problem for solids (e.g. materials)
→ programmable autoclave can hold a temperature of 60 °C after autoclaving that agar does not solidify

The autoclave should only be opened when the temperature (of the medium!) has reached 80 °C or less.
→ risk of burns by hot vapor at opening!
→ if the autoclaved goods are not needed immediately, keep the autoclave closed as long as possible.
    the chamber is sterile thus pressure compensation occures under sterile conditions!

 







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Last modified: 01.10.2015